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decal production process
4-color processheat releaseindustrial markingheavy metal freewater-slidewine & spirits bottles

production process

Click each image to view a larger version.
Color correcting in the pre-press department
1. First, we begin the process by color correcting the image in the pre-press department.
Screen transfer of image in a vacuum
4. The screen transfers the image to film in a vacuum.
The image is printed on the Sakurai Cylinder press
7. The project is printed on our Sakurai Cylinder press.
The screen is coated with photo sensitive emulsion by our automated coating machine
3. The screen is coated with a photo sensitive emulsion by our automated coating machine.
Custom inks are milled in preparation to print on press
6. Custom inks are milled in preparation for press.
The final decal product after being decorated and fired
9. The final product after being decorated and fired.
Next, a quality control check of the film
2. Next, a quality control check of the film imaged by the Katana 5055R imagesetter.
The screen is inspected by our professionals.
5. The screen is inspected by our professionals.
Final inspection before slip-sheeting and cutting
8. Final inspection before slip-sheeting and cutting.
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